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Author Topic: Leather washer knife handle?  (Read 4188 times)

Offline Tom-ADC

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Leather washer knife handle?
« on: June 28, 2014, 01:16:18 PM »
So I'm finally getting around to putting one or two of those old knives I have back together, The leather washers I have are a real tight fit over the tang, I 'm pretty sure I need to rough up the smooth side of the washers but was wondering what would happen if I soaked these in water would that make them easier to get over the tang then clamp them to compress until dry or open the slot in the washers and install dry?

Offline mike116

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Re: Leather washer knife handle?
« Reply #1 on: June 28, 2014, 01:30:02 PM »
Wet them first Tom.  You don't need them soaking wet but just wet enough to be pliable.  I would spread them out on some saran wrap and spray them with a spray bottle (an empty Windex bottle will work).  spray them until they quit soaking up any more water, then flip tem over and so the other side.  That will get them wet enough to stretch the slots where they need to.  Put them on the handle and clamp them tight until dry.  Then sand smooth and burnish into a nice shaped handle.

Offline Tom-ADC

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Re: Leather washer knife handle?
« Reply #2 on: June 28, 2014, 01:38:00 PM »
Thanks Mike is there any need to glue them together? I do have a tube of Barge leather cement.

Offline mike116

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Re: Leather washer knife handle?
« Reply #3 on: June 28, 2014, 03:55:31 PM »
The handles with threaded nuts to keep the washers compressed don't need glue but I think the one you are working on may benefit from some glue between the washers.  Just keep the glue away from teh edges so it won't show after the handle is sanded and burnished.

Offline Tom-ADC

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Re: Leather washer knife handle?
« Reply #4 on: July 04, 2014, 12:51:50 PM »
Should have asked but how does one burnish leather at home? What tool is required?

Offline mike116

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Re: Leather washer knife handle?
« Reply #5 on: July 04, 2014, 02:18:49 PM »
Hi Tom,
You can burnish the handle with almost anything smooth.  First start out by sanding the handle until all the washers are even and you have the contour you want. Do the sanding while the leather is dry.  A drum sander mounted in a drill press will work well to do most of the work, then sand by hand to finish it off.  100 grit for the shaping and 150 for finishing it off. 
When you are ready to burnish it, wet the leather with a sponge just enough to get the outside damp.  Then take whatever you have to burnish with and rub like crazy with a fair amount of pressure.  As the leather burnishes it will begin to get slick and darken in color.  You know you are doing a good job when you hear the leather start o squeak a little.  Continue rubbing a little after you hear the squeaks.

A smooth wooden dowel or piece of hardwood like maple or ash are good for burnishing.  Cocobolo wood makes the best burnishers.  Smooth plastic will work too.  Another good way is to rub a little glycerin saddle soap on a piece of canvas and rub with that.  Just be careful because it tends to get hot and your fingers tips will get burnt.
A dowel mounted in the drill press spinning around 800 rpm can make the burnishing go a lot faster.
 Here's a pic of the burnisher I had made from Cocobolo wood.

Offline Tom-ADC

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Re: Leather washer knife handle?
« Reply #6 on: July 04, 2014, 02:47:03 PM »
Mike thanks, I'll probably have more questions!!.