I think it all started when I bought a custom 3-1/2” barreled 1858 Remington off Gunbroker. Guy did a beautiful job. So I'm looking at this little 1849 Colt, looking at the Kirst .22 converter with its short little barrel insert, then I found this Youtube video showing how to shorten a gun barrel with hand tools, and things kinda got outta hand.
I like the way it turned out, particularly the big ol' front sight. That itty-bitty Uberti sight was hard for my old eyeballs to see. Did a little filing on the hammer/rear sight 'til my bore sighter lined up. Not sure about the grip color. Really, the cap on the can was a PERFECT match for the polished brass—the end result, not so much. (Long story—I've seen wood grips, ivory grips, bone grips, pearl grips, horn grips, pewter and sterling silver grips, and grips with naked ladies carved in them. Never saw brass grips before. Reason enough.)
The Youtuber was, I thought, pretty brilliant. I tell ya, I've taken lots of needle files and stones and sandpaper and polishing discs to my revolvers, but I needed a stiff drink before taking a hacksaw to one. Never done this before. Changes I made to the Youtube process were to make my 5/16” oak dowel the length of the entire barrel (and slathered it with grease), and to JB Weld a fender washer to the large dowel, snugged up to the original uncut muzzle while it cured so it would be square. I also cut Harbor Freight emery cloth into little squares and adhered them to the washer with permanent glue tape from Staples.
Maybe you smithies are cracking up, but drilling and tapping for the new front sight was a heckuva undertaking for a rank amateur such as myself. Bought the bit and tap set online—sight was from Midway. Ran into a problem when even the bottoming tap only cut a few threads before bottoming out. I ended up threading a 3-56 nut onto the otherwise useless taper tap, then grinding off the tapering part until just cutting threads were left. (Y'see, the barrel was 4/32” thick so I only drilled into it 3/32”.) Had to eyeball it 'cuz trying to turn my ancient table-top drill press into some kind of poor man's CNC machine wasn't working.
I'm gonna do it to another 1849. Sucker is just too cute to only have one. Might find some naked lady grips for the next one.